展商风采 | 北京韩江自动化玻璃机械设备有限公司

企业介绍

展位号：N5-106      

北京韩江自动化玻璃机械设备有限公司  

Beijing Hanjiang Automatic Glass Machine equipments Co.,Ltd.

产品与服务

超级间隔条，科技赋能中空玻璃生产

HANJIANG Super Spacer: Technology empowers Insulating Glass Production

暖边时代来临，中空玻璃生产将迎来新的突破

The Era of Warm Edge Spacers is Here: Time to Redefine Insulating Glass Manufacturing

在玻璃深加工领域，中空玻璃的生产过程一直以复杂和多步骤著称。生产过程中不仅需要将多规格及多片玻璃进行组装，还涉及间隔条、干燥剂、密封胶等多种材料的使用，以及充入空气或惰性气体等不同的中空层。其中间隔条的种类尤为繁多，各具特点，将“卷”字体现得淋漓尽致。我们介绍韩江如何通过超级间隔条整线解决方案提升中空玻璃的性能及赋能中空玻璃生产。

In the glass processing industry, insulated glass unit(IGU) production has always been a complex and multi- steps process. It involves assembling multiple glass layers with spacer bar, desiccant, primary and secondary sealants, and sometimes filling the cavity with air, argon, or Krypton. Spacer types alone vary greatly, making IG production an intricate art. This article introduces the benefits of using super spacers in IG production and how HANJIANG is empowering warm-edge technology.

自动化的革新Advancements in Automation

与传统硬间隔条相比，超级间隔条在生产上具有显著的自动化优势。传统间隔条需要经过切割/折弯、干燥剂灌装、涂胶以及人工粘贴等多个复杂工序，而韩江的超级间隔条码放机能将这些流程集成到自动化操作中，极大地提高了生产效率和产品一致性，减少了人工操作可能带来的质量问题。

Compared to traditional rigid spacers that require cutting/bending, desiccant filling, butyl application, and manual sticking onto glass, HANJIANG's Super Spacer Applicator (SSA) simplifies the process by automatically applying spacers onto glass in a single step. This automation significantly reduces the number of production steps and labor involvement, leading to enhanced efficiency and a decrease in product defects due to human intervention.

韩江的超级间隔条码放机采用双机头设计，并配备独特的可调节刀头。每个机头可以储存两种不同规格的间隔条，这样整机就能够存储四种规格的间隔条，在生产不同间隔条宽度的三玻两腔中空玻璃时尤为显著。此系统支持8mm至24mm宽度的间隔条，成功解决了20mm至24mm超厚间隔条的生产难题。

此外，可调节刀头可实现异形角部的精准加工，大幅提升了异形玻璃的加工精度。因此，这款设备适用于双层、三层甚至四层的中空玻璃生产，能够高效加工各种规格的大小片及异形中空玻璃。特别是在多层（3-5层）和超大规格的玻璃生产中，超级间隔条码放机能够精准定位间隔条，显著提升粘框质量。同时，结合高度均匀的第一道密封胶，使得成品的质量和成品率得到了极大的提升，为高质量中空玻璃生产提供了有力支持。

HANJIANG's SSSA machine is equipped with a dual-head design and features a unique adjustable cutting head. Each applicator head can store two different sizes of spacers, allowing the entire machine to accommodate up to four distinct spacer widths. This feature is especially advantageous in the production of triple-pane, dual-chamber IGUs where spacers of varying widths are required, particularly in the range of 8mm to 24mm, overcoming challenges in handling ultra-thick spacers between 20mm and 24mm.

The adjustable cutting head further enhances precision in the processing of irregular shapes, achieving highly accurate corner placements for complex designs. This capability makes the SSA ideal for producing double-, triple-, and even quadruple-layer IGUs, with the flexibility to handle various sizes of large-format and irregular-shaped glass.

Notably, in the production of multi-layer (3-5 layers) and oversized glass units, the SSA ensures precise spacer placement, significantly improving the frame adhesion quality. Highly uniform primary sealant and precise placement of spacers are critical, especially in the production of multi-pane and jumbo insulated glass. These elements finally contribute on the quality of IGUs and the overall yield.

高性能与节能

High Performance and Energy Efficiency

在高端门窗和玻璃幕墙领域，提升玻璃的节能性尤为重要。超级间隔条不仅符合德国被动房研究所（PHI）最高的热工性能标准（phA和phA+），还能在全球各气候带中发挥优异的隔热性能。结合韩江的氩气充气线及缺陷检测系统，整线设备能够轻松实现90%-95%的高纯度氩气填充，使中空玻璃的U值（传热系数）显著降低，从而提升节能表现。

In high-end windows and curtain walls, energy efficiency is paramount. Super spacers meet the highest thermal performance standards (phA and phA+) set by Germany's Passive House Institute (PHI) and are suitable for all climate zones worldwide. With HANJIANG's online Argon filling IG line and defect detection system-Line Eyes, the equipment can achieve up to 90%-95% pure Argon filling, significantly lowering the U-value of IG units for optimal energy efficiency.

超大板和厚板中空玻璃

Jumbo and Thick IGU

随着幕墙和门窗玻璃尺寸逐渐增大，厚板玻璃的需求也在提升。韩江的超大版超级间隔条设备针对3x6米甚至3.6x10米的超大玻璃板面，设计了高承重运输、高质量清洗以及均匀的第一道密封涂胶及精确的间隔条贴合系统，确保高质量和高效率的生产，适合加工复杂的三层/四层或四边大小片的超大板中空玻璃。

As window and curtain wall glass grows larger and thicker, the demand for high-quality, large-format IG units increases. HANJIANG’s oversized super spacer production lines support dimensions of up to 3x6 meters and even 3.6x10 meters. The system features high-load transportation, high quality washing, and precise primary sealant and spacer application to ensure both high-quality output and production speed. It is ideal for processing complex triple or four-sided jumbo IGUs.

经济效益与投资回报

Economic Efficiency and Return on Investment

超级间隔条设备虽然初始投资较大，但在生产大尺寸、高附加值的玻璃产品时，能够显著提升效率和产品质量。对于生产玻璃板面超过2x3米的中空玻璃，这种工艺不仅在性价比上更具优势，也为高端市场带来了差异化竞争力。

在当前高度竞争的市场环境下，韩江为客户提供的不仅是生产设备，更是一套智能化、自动化、可持续发展的生产解决方案。我们期待与您共同探索暖边条与智能制造的未来可能性。

While the initial investment in SSA is higher, it brings significant efficiency and quality advantages in producing large, high-value glass products. For IGUs exceeding 2000x3000 mm, this technology offers superior cost-effectiveness and differentiation in a competitive market.

In today’s competitive landscape, HANJIANG provides more than just production equipment—it delivers a sustainable, automated, and intelligent production solution. We invite you to join us in exploring the future of warm-edge technology and smart manufacturing.

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